The appliance passes. The house fails.
A conventional gas water heater has no fan. Nothing pushes its exhaust up the flue except the fact that hot gas is lighter than cold gas and wants to rise. That is the entire mechanism, and on a still day in a leaky house it works perfectly.
Then somebody runs a shower with the bath fan on, starts the dryer, and switches on the kitchen hood. Those three together can pull several hundred cubic feet a minute out of the building. That air has to be replaced, and it comes back in through whatever opening offers the least resistance. In a tightened-up house, that opening is often the water heater flue.
Air then comes down the chimney, and the exhaust that was supposed to go up comes out of the draft hood into the room instead. It is called spillage, and what spills includes carbon monoxide.
Why this is getting more common, not less
Every improvement that makes a house cheaper to heat makes this more likely. Air sealing, new windows, insulation, a tighter attic hatch — all of them reduce the leakage that used to supply replacement air without anyone noticing. The work is still worth doing. It just means the combustion appliances need checking afterward, which is why any honest energy assessment includes a combustion test and why rebate programs require one.
The house that backdrafts today is frequently the house that was improved last year.
The orphaned water heater
Here is a specific version worth knowing about, because it follows directly from a good decision.
A furnace is replaced with a modern sealed unit that vents through a plastic pipe out the side wall. Excellent — it is more efficient and it takes its combustion air from outside. But that furnace used to share a masonry chimney with the water heater, and the chimney was sized for both. Now one small appliance is trying to warm a flue built for two.
It cannot. The exhaust cools on the way up, loses its buoyancy, drafts badly and condenses inside the chimney. That condensate is acidic and it works on the liner. The water heater has been orphaned, and nobody did anything wrong.
What a test actually looks like
Run the appliance until the readings settle, measure carbon monoxide in the undiluted flue gases, and check that draft establishes from a cold start within a reasonable time. That is the easy half.
The half that matters is doing it again with the house in the worst state it realistically reaches: every exhaust fan running, the dryer on, interior doors set to make it as hard as possible. A water heater that drafts beautifully in a quiet house and backdrafts when the laundry is going has not passed anything. It has simply not been asked the right question.
What you can check yourself this week
- Carbon monoxide alarms on every level, none past its replacement date. This matters more than any test anyone could sell you.
- Rust streaks or soot on the vent pipe above the water heater, especially at the draft hood. Rust there is exhaust condensing where it should not be.
- Does the burner or pilot ever go out when the dryer or a bath fan is running? That is the whole problem announcing itself.
- Is the water heater in a closet with louvered doors? Do not stack storage against them. Those louvers are its combustion air.
- Is the furnace a sealed unit with a plastic pipe through the wall, while the water heater still goes up a brick chimney? If so, the tank may be orphaned.
If you smell exhaust or anyone has symptoms, stop reading
Leave the building. Call 911 or Consumers Energy from outside — they run a 24-hour emergency line and they come out free. Headaches, dizziness or nausea that clear up when people leave the house and come back when they return is the pattern worth taking seriously.
A scheduled test is for finding a problem before it has symptoms. It is not what you need when something is happening now.
What we do and what we do not
We measure and we report, with the readings in writing. Replacing a water heater, altering gas piping or lining a chimney is licensed trade work and goes to somebody who holds that license — with our numbers handed over, so they are not starting from nothing.
Our BPI Building Analyst certification is in progress through the Consumers Energy program at Jackson College and completes in November 2026. We do not claim to hold it yet, here or anywhere else on this site.
When it does: combustion safety testing across Greater Lansing, and it is worth doing at the same time as the furnace, because appliances sharing a flue affect each other and testing one alone can pass a pair that fails.
